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KDK/KENPRO FM-240

 

Mono-Band (2m, VHF) FM Mobile Transceiver

Overview:

- VHF: 2 meter band

- 0.15 uV sensitivity (12 dB SNR)

- Output power (factory settings):

  5 W (low); 25 W (high)

- CTCSS Tones

- 1750 Hz Burst Tone

- 16 Memories + Call Frequency

- 2 VFOs

- Complete Alignment

- Fully cleaned

- Fresh painting

This Kyokuto Denshi Co. LTD / KDK / KENPRO FM-240 VHF, FM mobile transceiver was bought in unknown condition. It had damaged backlight, old thermal compound in the power module, a bad power lead, worn coaxial cable, , in refurbished/restored condition. You can find the detailed specifications and the service report below.

 

Perfect working order (see test results below) and very good cosmetic appearance (has just been re-painted).

Please check the pictures and the 4 video episodes.

Original Specifications:

 

    GENERAL:

 

Frequency range (transmission and reception): 142 - 150 MHz

VFO Step Sizes: 2.5 - 40 kHz, programmable (x10 with speed option ON).

Memories: 16 plus CALL. All programmable.

Band Scan: Programmable limits and modes: CARRIER, AUTO, DELAY. Scan step is the same as the VFO step.

Memory Scan: Programmable modes (SKIP, CARRIER, AUTO, DELAY)

Mode (Emission Type): FM (F3E)

Antenna Impedance: Unbalanced feed, 50 Ohm nominal.

Supply Voltage: 13.8 V +/- 15 %. Negative Ground.

Consumption:

    Transmit: 1.5 A @ 5 W; 5.5 A @ 25 W

    Receive: 0.4 A - 0.6 A (max volume)

Temperature Range: -10 ºC to 60 ºC

 

Dimensions: 140 (W) x 40 (H) x 170 (D) mm, body only

Weight: 1.0 kg (body only)

    TRANSMITTER:

Output power: 5/25 Watt (Low/High), factory setting.

Modulation system: variable reactance frequency modulation

FM Deviation: +/- 5 kHz

Spurious emissions: less than -60 dB from carrier

Duplex Offset: Programmable from +/- 0.1 to 12.7 MHz (factory set to +/- 0.6 MHz)

Tone: Programmable from 67.0 Hz to 250.3 Hz (34 EIA Tones)

    RECEIVER:

Receive system: double-conversion superheterodyne

Intermediate frequencies:

  1st: 10.7 MHz

  2nd: 455 kHz

Sensitivity:

   Better than 35 dB S/N ratio @ 1 uV

   Better than 12 dB SINAD @ 0.2 uV

Squelch Sensitivity: Less than 0.15 uV

Bandwidth: 6 kHz @ -6 dB

Selectivity: More than 12.5 kHz @ -60 dB

Image Response Rejection Ratio: Better than 70 dB.

Audio Output Power: More than 2 W at 10% THD with a 8 Ohm load

Audio Output Impedance: 8 Ohm

Reverse Duplex Option: Transmit and receive frequencies are reversed

    STANDARD ACCESSORIES (from factory):

Speaker Microphone:

   Speaker: 8 Ohm.

   Microphone, Condenser type:

      SM-34J: UP/DOWN buttons only.

      SM-34J: UP/DOWN buttons plus 1750Hz tone burst.

      SM-34J: UP/DOWN buttons plus DTMF tone encoder.

Power Cable: 2 meter long, with 7 A fuse.

Spare Fuse: 1 piece, 7 A.

External Speaker Plug: Miniature phone plug type, 3.5 mm.

Mobile Mounting Bracket: 1 piece, black.

Mounting Hardware

Instruction manual, including schematic diagram.

Service Report

 

Date: 2020/09/08

 

Equipment Identification:

 

Make: KDK (Kyokuto Denshi Co. LTD)

Model: FM-240

Serial Number: 002402

Type: Mono-Band FM Mobile Transceiver: VHF (2 m)

Supplied With/Extras:

- Tone Squelch Unit (used in the transmission of sub-audible tones for repeater access and for the tone squelch function). Voice synthesizer module not installed.

- SM-34E Hand Microphone (electret condenser type)

- Non-original mobile mounting bracket + 2 screws

- Specially manufactured double-fused DC lead (7.5 A fuses)

 

 

Service Description:

 

- Correction and painting of the covers and heatsink.

- Improvisation of a mounting bracket (non-original).

- In-depth cleaning and polishing of the front panel and microphone.

- Overall cleaning of the PCBs and components.

- Replacement of the LCD back-light bulbs (one bulb was burnt) with high brightness dark-orange LEDs.

- Replacement of the thermal compound on the RF power module.

- Complete alignment as per the service manual.

 

 

Alignment Description and Results:

 

- PLL local oscillator (118.3 MHz) amplitude maximized.

- VCO lock voltage adjusted.

- Input to PLL: RF amplitude maximized (TX and RX).

- Frequency calibration (reception): 133.300 MHz ± 1 Hz.

- Frequency calibration (transmission): 144.000 MHz ± 4 Hz.

- 5 kHz calibration (reception): 133.305 MHz ± 1 Hz.

- 5 kHz calibration (transmission): 144.005 MHz ± 1 Hz.

- Confirmation of frequency in the whole range of the VFO: ± 120 Hz (maximum deviation of the frequency from the value displayed on the screen)

- Verification of the 2nd local oscillator frequency: 10.245023 MHz. OK (the tolerance is 200 Hz).

- Peak tuning of the RF amplifier section.

- S-meter adjustment: full scale (S9 + 20 dB) = 10 uV.

- Squelch sensitivity: 0.24 uV opens the squelch.

- Reception sensitivity check: 0.15 uV at 12 dB SNR.

- Transmission power peak tuned (VC2 and VC3).

- Transmission power adjustment (High/Low): 25 W / 10 W

- FM deviation adjustment: ± 4.8 kHz (1 kHz, 25 mV microphone audio level)

- Tone squelch unit level tested on the air: OK.

- Adjustment of alarm signal level (was too loud).

JKO Radio is now accessible from:

https://www.jkoradio.com

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